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Rectangular Box Section End Caps – Weld-On Steel Plates (Packs)
Plain rectangular steel end caps for welding onto the open ends of rectangular box section (RHS). Plasma cut from 3, 4 or 5 mm mild steel, 304 or 316 stainless and sold in packs of 5, 10 or 25.
At a glance
- Shape: flat rectangular plate, plain (no holes)
- Sizes: 40 × 20, 50 × 25, 50 × 30, 60 × 40, 80 × 40, 100 × 50 or 100 × 60 mm
- Packs: 5, 10 or 25 identical caps
- Thickness: 3 mm as standard, 4 mm and 5 mm cost more
- Material: mild steel, 304 or 316 stainless
- Finish: plasma-cut edge, deburred, mill finish (unpainted)
- Made in Knowsley, Merseyside
Need another section size or a cap with a hole? Send us a drawing.
Which cap fits my box section?
Each size matches the outside dimensions of a common RHS section, so the cap sits flush with the outer faces ready for a fillet weld all round. Capped ends stop water getting into gate frames, trailer chassis rails, bench and table legs, and fence posts.
Choose your material
- Mild steel: the economical choice. Paint, prime or galvanise it for outdoor use.
- 304 stainless: the everyday stainless grade for indoor and sheltered outdoor use.
- 316 stainless: best near the coast, pools, salt or chemicals. 304 vs 316 explained.
How to order
- Pick your material and thickness.
- Pick the cap size and the pack quantity.
- We plasma cut, deburr and pack your order.
- Delivery is added at checkout.
Made to order. We email your dispatch date. See delivery rates. Square box section? See square end caps.
Questions
Will a 60 × 40 cap fit 60 × 40 × 3 box section?
Yes. The cap matches the outside size, so it sits flush with the outer faces whatever the wall thickness.
How much does a cap weigh?
An 80 × 40 × 3 mm mild steel cap weighs about 75 g.
Are these laser cut?
No. They are plasma cut and deburred, so edges show a plasma-cut finish and are not held to laser-cut tolerances. For tight-tolerance parts, send us a drawing.
Plain rectangular steel end caps for welding onto the open ends of rectangular box section (RHS). Plasma cut from 3, 4 or 5 mm mild steel, 304 or 316 stainless and sold in packs of 5, 10 or 25.
At a glance
- Shape: flat rectangular plate, plain (no holes)
- Sizes: 40 × 20, 50 × 25, 50 × 30, 60 × 40, 80 × 40, 100 × 50 or 100 × 60 mm
- Packs: 5, 10 or 25 identical caps
- Thickness: 3 mm as standard, 4 mm and 5 mm cost more
- Material: mild steel, 304 or 316 stainless
- Finish: plasma-cut edge, deburred, mill finish (unpainted)
- Made in Knowsley, Merseyside
Need another section size or a cap with a hole? Send us a drawing.
Which cap fits my box section?
Each size matches the outside dimensions of a common RHS section, so the cap sits flush with the outer faces ready for a fillet weld all round. Capped ends stop water getting into gate frames, trailer chassis rails, bench and table legs, and fence posts.
Choose your material
- Mild steel: the economical choice. Paint, prime or galvanise it for outdoor use.
- 304 stainless: the everyday stainless grade for indoor and sheltered outdoor use.
- 316 stainless: best near the coast, pools, salt or chemicals. 304 vs 316 explained.
How to order
- Pick your material and thickness.
- Pick the cap size and the pack quantity.
- We plasma cut, deburr and pack your order.
- Delivery is added at checkout.
Made to order. We email your dispatch date. See delivery rates. Square box section? See square end caps.
Questions
Will a 60 × 40 cap fit 60 × 40 × 3 box section?
Yes. The cap matches the outside size, so it sits flush with the outer faces whatever the wall thickness.
How much does a cap weigh?
An 80 × 40 × 3 mm mild steel cap weighs about 75 g.
Are these laser cut?
No. They are plasma cut and deburred, so edges show a plasma-cut finish and are not held to laser-cut tolerances. For tight-tolerance parts, send us a drawing.

