CASE STUDIES - BALL VALVE UK

Ball Valve UK approached us with a unique challenge — they needed a fabricated solution to protect electric actuators from extreme temperatures in a high-heat flow control system.

The valves in question were regulating very hot process media, and direct exposure posed a serious risk to actuator performance and longevity.

HOW DID WE DO IT?

To solve this, we manufactured custom plasma-cut heat extension pieces, designed to increase the distance between the valve and actuator. These bespoke extensions act as a thermal barrier, reducing heat transfer and shielding the actuator from elevated temperatures during continuous operation. Each piece was tailored to precise measurements, ensuring a secure fit between components without compromising control or stability.

This solution not only enhanced system safety but also extended the operational life of the actuators — offering long-term reliability in one of the most demanding environments.

Project Highlights

  • Purpose-Built Design

    Purpose-Built Design

    Created specifically to isolate actuators from high-temperature valve assemblies.

  • Material Selection

    Material Selection

    Cut from high-grade steel with excellent heat resistance.

  • Precision Fit

    Precision Fit

    Designed for seamless integration between valve and actuator interfaces

  • Functionality

    Functionality

    Maintains accurate control while significantly reducing heat exposure.

CLIENT FEEDBACK

"We needed a reliable way to protect our actuators in a high-temperature setup, and Metal Plasma Cutting delivered the perfect solution. The custom heat extension pieces were cut exactly to spec and fit seamlessly into our valve assemblies. Great communication, quick turnaround, and top-quality fabrication."
— Technical Manager, Ball Valve UK

Unit C, Beckett Close, Centro Park,
Knowsley Industrial Park,
L33 7XS

HOURS
Monday–Friday
8am–5pm

PHONE
0151 547 1221

 

CONTACT US

sales@actuationvalve.com
0151 547 1221

Got something similar in mind?
If you need a custom-cut metal part — whether it’s a single prototype or a full production batch — our plasma cutting specialists are ready to help.

Send us your project details through the form, and we’ll get back to you promptly with a quote or the next steps.